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What Are The Applications Of Roll Crusher In Different Industries?

Time:2025-07-23 From:admin [ Font:Small Middle Big]
Introduction: With its high efficiency, flexibility and durability, roll crusher is widely used in many industries. The following are the specific application scenarios and advantages analyse...

With its high efficiency, flexibility and durability, roll crusher is widely used in many industries. The following are the specific application scenarios and advantages analysed in each industry:

1. Mining and metallurgy industry

Hard rock crushing

Application Scenario: Crushing granite, basalt (compressive strength ≥200MPa), iron ore and other high hardness minerals.
Advantage: The hydraulic system automatically adjusts the roll spacing to adapt to the change of material hardness; the roll surface is made of chrome-molybdenum alloy, which is highly wear-resistant and extends the service life by 2-3 times.
Case: Huashengming 1510 processing basalt, hourly output of 150-200 tonnes, the finished product size is uniform (1-5mm adjustable).

Soft mineral processing

Application Scenario: Fine crushing of coal, coal gangue, shale and other low and medium hardness minerals.
Advantage: flexible crushing to avoid over-crushing, precise particle size (0-15mm adjustable), suitable for the preparation of concrete aggregate or metallurgical raw materials.

dolomite sand crusher

2. Construction and building materials industry

Construction waste recycling

Application Scenario: Crushing concrete blocks, bricks and tiles and other construction waste, converting them into recycled aggregates.
Advantages: no screen bottom design to prevent clogging, wet material does not stick to the rollers (humidity ≤ 35%); discharge particle size ≤ 3mm, resource utilisation rate increased by 30%.

High quality mechanism sand production

Application Scenario: sand making from pebbles, lapis lazuli, limestone, used for construction mortar, decorative materials, etc.
Advantage: double-roller extrusion reduces needle-flake particles, and the finished product has full grain shape (cubic proportion ≥95%), which meets the requirements of high-standard building materials.

3. Highway and infrastructure projects

Roadbed stone processing

Application Scenario: Crushing basalt and granite to prepare road base aggregate (particle size 8-16mm).
Advantage: Intelligent overload protection automatically discharges metal impurities to ensure continuous production; energy consumption is as low as 0.8kWh/tonne, which is 20%-30% less than that of jaw breakers.

Asphalt Aggregate Preparation

Application scenario: quartzite, potassium feldspar and other hard rocks are crushed to 3-5mm fine sand for asphalt mixture.
Advantage: hydraulic precision particle control (error ≤ 3%), reduce over-crushing, and improve the compressive strength of the road surface.

4. Chemical and environmental protection industry

Chemical raw material processing

Application Scenario: Crushing fertiliser raw materials, sulphur and other brittle materials to provide particles that meet the process requirements.
Advantage: sealed design prevents dust leakage and avoids pollution; adjustable roller pressure avoids deterioration of chemical materials.

Solid Waste Resourcing

Application Scenario: Steel slag, industrial waste slag crushing and regeneration, used for filler or building materials.
Advantages: add anti-sticking scraper to deal with high humidity waste; dust emission <10mg/m3, noise ≤ 85dB, in line with green production standards.

5、Innovative applications in other industries

Ceramics industry: crushing kaolin and feldspar to micro-powder (≤0.1mm) to enhance the uniformity of blanks.
Power industry: fly ash re-crushing, optimise combustion efficiency.
Agricultural field: fine crushing of mineral fertiliser to improve soil improvement.

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